Interview with Diane Stevens
Sara’s Cookies, Long Island City, New York
By Jeff Yoskowitz and Kathryn Gordon
Kathryn: Hi Diane,
it’s nice to meet you and be able to see your production facility, since I know
that Jeff has known you for a long time!
Diane: I met Jeff
after I completed the professional baking program at FCI (French Culinary Institute). Before that I was in graphic design. I used to rent production space from Jeff for my cookie business and I worked with him at
Maurice Pastries for 3 years.
Jeff: How many years have you been in this
production kitchen in Long Island City?
Diane: 7 years now!
Jeff: I see tons of cupcakes. Are you still selling
cookies?
Diane: No actually, I’m really not. There is more profit in cupcakes than cookies,
even using 100% butter and quality ingredients because there is more labor for
miniature items like cookies. I also
produce bars, brownies and loaves. My
current business is 70% wholesale production of jumbo cupcakes for numerous
distributors. I now have thousands of cookie cutters in storage!!
Kathryn: How did you find this space? Did you build it?
Diane: No, it was the original production location
for Tom Cat Bakery. This area is pretty
food oriented. My landlord lives here,
and owns the building next door which is a loft where Bobby Flay cooks. In fact, Bobby used to say that cupcakes were
just a fad – but they definitely lead the production mix 3 years later.
Jeff: Over the years, how would you say business
has changed?
Diane: This is definitely a business “based on
pennies.” I have to keep food costs very
low. Packaging alone is $2 for a giant
cupcake, because it has to be sturdy enough to stack in a freezer for
distribution.
I've seen orders for large cakes cut back in the economic
recession. I used to work with several
large caterers, such as Great Performances.
They used to order gifts such as gingerbread houses for clients such as
Google, but that business is now gone.
Jeff: What do you think is the biggest surprise the
entrepreneurial bakers need to know about an established, profitable business
structure?
Diane: Everyone has the idea that everything is
baked fresh every day, and that what you are buying in a store was baked
somewhere just that morning. It’s not. There may not be long term freezing involved,
but to organize production runs efficiently, some items are frozen for a period
of time. So you have to allow for
freezer space in your kitchen plan.
Jeff: What’s your least favorite part of running a
large kitchen like this?
Diane: Maintaining the grease trap!! We constantly have to rotor-outer the grease
trap.It’s also hard if a piece of equipment isn't working since suddenly, nobody knows anything. I don’t care what happened or who managed to
break something. I just need it reported
immediately, so I can address the issue and get the piece of equipment up and
running again before we need it.
Kathryn: What are your hours, as the owner and primary
production manager?
Diane: We start by 8 in the morning and usually
finish by 5 depending on the season. I
find there are less distractions early in the day – no phones ringing!
Jeff: How is the product distributed?
Diane: My distributors each have a key and pick up
at night between 11 and 12 pm. The drivers just want to get in and get out and go
home. The drivers have been coming here
for years. Their employers are reliable
businesses and by supplying to distributors it is less volatile and has less
turnover than selling to restaurants or other parts of our business. I have to trust them.
Jeff: What’s your highest operating expense with
such a large facility?
Diane: The electricity, because of the air
conditioning required to counteract the heat generated by the equipment. Utilities are about $3000 per month.
Kathryn: Do you experience a lot of staff turnover?
Diane: No, I have 7-14 staff members depending on
the time of year. I have both loyal
employees who have been with me from the beginning and people who come and go.
Kathryn: What advice would you give a new
entrepreneur?
Diane: You should consider the wholesale route,
because there is definitely money to be made that route versus having the overhead
of a brick and mortar retail store. You
always will mentally worry about your business!
You should also be proud of yourself and what you
produce. Don’t give up even when people
come at you from all different angles!
You just have to be driven and motivated, and focused.
Jeff: Thank you Diane, it’s been really great
seeing you again!
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